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Post by lynkspyder on Dec 28, 2017 21:57:33 GMT -5
I picked up an AR8 Pro at the beginning of the year. I really like it, but like many of you, wished I had held off a bit for the Pro+ for 4th axis. But it is what it is, and I make due with what I have. I picked up a Chinese water cooled spindle/VFD and have mounted it horizontally for some small sized turn projects. Because the spindle is high speed fitted for ER20, I found it difficult to find a small and lightweight 3 jaw chuck that would mount safely to my setup. Not finding one, I decided to build one from scratch. Since I can't easily cut bevel gears, I cut a planetary gear on the back of the scroll plate, with a pinion that extends out of the back of the chuck. Not perfectly ideal, but works pretty well. 7/16 wrench is used to open and close the jaws (pinion advances the planetary, which feeds the 1/8" steel dowels mounted to the bottom of the jaws through the scroll spiral). It all mounts via a pressed 1/4" steel dowel. There is a bit of runout because of pressing into soft material. Not currently an issue for my projects, but that is the next area to redesign. The chuck is 4" in diameter.
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Post by germanguitars on Dec 28, 2017 22:05:41 GMT -5
Very cool.
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Post by traindriver on Dec 29, 2017 12:25:02 GMT -5
Ingeniuous! I'm sure you could replicate this in aluminum without any issues, no more machining than you will need to do. My AR8 has no problems cutting my aluminum clamps from time to time. (Doh!)
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Post by lynkspyder on Dec 30, 2017 14:02:01 GMT -5
Ingeniuous! I'm sure you could replicate this in aluminum without any issues, no more machining than you will need to do. My AR8 has no problems cutting my aluminum clamps from time to time. (Doh!) I too frequently shorten my aluminum clamps. Good to know I'm not the only one. I actually designed out of HDPE on purpose. Most of what I am doing is finished in CA glue. CA doesn't bond to HDPE, so it is a great combination. The jaws shown in these pictures are designed to work for small rings; so I have to use dowel pins for ID clamping. But I am working on larger, fully HDPE, jaws for the larger rings. I might, however, mill an aluminum base that fastens to the back side of the chuck to resolve the TIR issue...so thanks for the suggestion.
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